Eagle G5 Precision

With the introduction of the EAGLE G5 Precision we have started a new era in spark erosion.
Numerous customers have already confirmed us, that we have reached unprecedented
precision and surface qualities with minimum wear with this new machine generation.


The new and fully closed design of the EAGLE G5 Precision in combination with the active
temperature control, provides extremely high thermal stability, which is essential
for maximum precision and perfect results – both with graphite and copper electrodes.
The encapsulation does not limit the manual accessability and full automation capabilities as
a guarantee for the cost-effectiveness of our machines.


The new EAGLE PowerSPARK Generator makes it possible to achieve worldwide unique
surface qualities with graphite that no one would have imagined.
One more proof of the incomparable innovative strength of OPS-INGERSOLL.


The machine delivers optimum results especially in multi-cavity machining – with incredibly
low wear! In combination with a new and more powerful drive and control package from
a single source and an innovative, user-friendly programming software with numerous new
functions, the EAGLE G5 Precision is the prototype of a new generation of EDM machines.

Eagle G5 Precision

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  • Specifications
  • Overview/Features
  • Floorplan / Layout
  • Request more information
MACHINE
Machine weight kg 5,350
Generator weight kg 640
Power input kVA 16
Fuse protection A 32
Voltage / Frequency V/Hz 400/50
WORK TANK
Type   Rise and fall tank – filled movable
Clear dimensions (L x W x H) mm 770 x 670 x 440
Dielectric fluid level max. programmable/automatic mm 375
WORK HEAD
Max. head load kg 100
Distance electrode-clamping chuck to work table min./max. mm 135/585*
INTEGRATED C-AXIS
RPM (adjustable) 1/min. 1-20
Angle positioning degree 0.001
Load capacity for manual electrode change kg 50*
Load capacity for automatic electrode change kg 15*
Movement of inertia, max. kg • m2 0.4*
WORK TABLE
Surface (L x W) mm 750 x 650
Load capacity kg 1,000
TRAVEL WAYS
X / Y / Z inside the work tank mm 525 x 400 x 450
Y (by electrode changing position) mm 675
CONTROL EAGLE PowerSPARK One
HMI   Windows® 7 ultimate
Type of drive   digital AC-servo-drive
X, Y, Z rapid traverse mm/min. max. 5,000
Power Jump Z max. mm/min. 18,000
Power Jump Plus X,Y (option) mm/min. 5,000
DIELECTRIC SUPPLY
Filter system   Cartridge (integrated)
Filter surface area m2 16
Dielectric fluid, total volume ltr. 400
ELECTRODE CHANGER
Type (option)   Pick-up rotary disc
Positions (option)   20 (30)
Electrode weight    
- Single electrode kg 15*
- Total weight kg 60*
GENERATOR
Type   Adaptive current
Machining power, max. (option) A 60 (110)
ADDITIONAL FEATURES
Automatic lubrication   Standard
Chiller, cooling power kW 3.9
CO2-fire extinguisher, DIN 14497, size kg 6

Note:
The indicated values are maximum values that can be lower depending on the selected clamping system.
We reserve the right to make technical changes.

Overview

  • Maximum precision
  • Increased thermal stability
  • More than 50% less wear during finishing
  • Matt-glossy surfaces with graphite up to VDI 8
  • Completely optimised: Generator – Control – Design – Software
  • 40% shorter machining times
  • Significant reduction of production times

 

Features

  • Active dielectric cooling
  • Position and geometric compensation
  • Temperature compensation
  • Increase of precision and repeatability
Eagle G5 Precision - Floorplan / Layout


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