Eagle G5 Precision

With the introduction of the EAGLE G5 Precision we have started a new era in spark erosion.
Numerous customers have already confirmed us, that we have reached unprecedented
precision and surface qualities with minimum wear with this new machine generation.


The new and fully closed design of the EAGLE G5 Precision in combination with the active
temperature control, provides extremely high thermal stability, which is essential
for maximum precision and perfect results – both with graphite and copper electrodes.
The encapsulation does not limit the manual accessability and full automation capabilities as
a guarantee for the cost-effectiveness of our machines.


The new EAGLE PowerSPARK Generator makes it possible to achieve worldwide unique
surface qualities with graphite that no one would have imagined.
One more proof of the incomparable innovative strength of OPS-INGERSOLL.


The machine delivers optimum results especially in multi-cavity machining – with incredibly
low wear! In combination with a new and more powerful drive and control package from
a single source and an innovative, user-friendly programming software with numerous new
functions, the EAGLE G5 Precision is the prototype of a new generation of EDM machines.

Eagle G5 Precision

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  • Specifications
  • Overview/Features
  • Floorplan / Layout
  • Request more information
MACHINE
Machine weight lb. (kg) 11,795 (5,350)
Generator weight lb. (kg) 1,411 (640)
Power input kVA 16
Fuse protection A 32
Voltage / Frequency V/Hz 400/60
WORK TANK
Type   Rise and fall tank – filled movable
Clear dimensions (L x W x H) inch (mm) 30.3 x 26.4 x 17.3 (770 x 670 x 440)
Dielectric fluid level max. programmable/automatic inch (mm) 14.7 (375)
WORK HEAD
Max. head load lb. (kg) 220 (100)
Distance electrode-clamping chuck to work table min./max. inch (mm) 5.3/23.0 (135/585)*
INTEGRATED C-AXIS
Rotation Speed (adjustable) RPM 1-20
Angle positioning degree 0.001
Load capacity for manual electrode change lb. (kg) 110 (50)*
Load capacity for automatic electrode change lb. (kg) 33 (15)*
Movement of inertia, max. lb./ft2 (kg/m2) 9.5 (0.4)*
WORK TABLE
Surface (L x W) inch (mm) 29.5 x 25.6 (750 x 650)
Load capacity lb. (kg) 2200 (1,000)
TRAVEL WAYS
X / Y / Z inside the work tank inch (mm) 20.7 x 15.7 x 17.7 (525 x 400 x 450)
Y (by electrode changing position) inch (mm) 26.6 (675)
CONTROL EAGLE PowerSPARK One
HMI OS Windows® 7 ultimate
Type of drive digital AC-servo Direct-drive Ball screw
X, Y, Z rapid traverse inch/min. (mm/min.) 197 (5,000)
Power Jump Z max. inch/min. (mm/min.) 708 (18,000)
Power Jump Plus X,Y (option) inch/min. (mm/min.) 197 (5,000)
DIELECTRIC SUPPLY
Filter system   Cartridge (integrated)
Filter surface area sq.ft. (m2) 172 (16)
Dielectric fluid, total volume gal. (ltr.) 106 (400)
ELECTRODE CHANGER
Type (option)   Direct pick-up rotary disc
Positions (option)   20 (30)
Electrode weight    
- Single electrode lb. (kg) 33 (15)*
- Total weight lb. (kg) 132 (60)*
GENERATOR
Type (Option) PT60 (PT110) Adaptive current
Machining power, max. (option) A 60 (110)
ADDITIONAL FEATURES
Automatic lubrication   Standard
Chiller, cooling power kW 3.9
CO2-fire extinguisher, DIN 14497, size lb. (kg) 13 (6)

Note:
The indicated values are maximum values that can be lower depending on the selected clamping system.
We reserve the right to make technical changes.

Overview

  • Maximum precision
  • Increased thermal stability
  • More than 50% less wear during finishing
  • Matt-glossy surfaces with graphite up to VDI 8
  • Completely optimised: Generator – Control – Design – Software
  • 40% shorter machining times
  • Significant reduction of production times

 

Features

  • Active dielectric cooling
  • Position and geometric compensation
  • Temperature compensation
  • Increase of precision and repeatability
Eagle G5 Precision - Floorplan / Layout


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