MEGA SSS-400/600 5AXP (5-Axis)

The MEGA SSS-400/600 5AXP has been integrated with a Tsudakoma 2-axis high precision table with a 3.94” (100mm) diameter faceplate turning the MEGA SSS into a full 5-axis simultaneous micro accuracy machining center.

 

The new HSK-E25 holder achieves six times higher clamping force than a regular BT shank. The MEGA SSS-400/600 5AXP features a Fanuc 31i-B5 Super High-Speed Processor and Al Contour Control II – a "NANO CNC System" with Intelligent Velocity Control, NANO Interpolation and NANO Smoothing.

MEGA SSS-400/600 5AXP (5-Axis)

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  • Specifications
  • Overview/Features
  • Floorplan / Layout
  • Request more information
Machine Travels: X x Y x Z in (mm) 16.0 x 13.0 x 7.9 (400 x 330 x 200)
Spindle Speed (600) 3,000 ~ 40,000 RPM (60,000 RPM)
Spindle HP 4.7
Spindle Lubrication Oil Mist
Tool Changer Size 20 Position Standard (40 or 60 optional)
Positioning Accuracy/Repeatability: in (μm) ±0.000040/±0.000012 (±1.0/±0.3)
Rotary Table Faceplate: in (mm) Ø 3.94 (Ø100)
Max. Tilting A-Axis Angle: deg. -120 ~ +10
Rotary C-Axis Index Accuracy ±1.5 arc sec.
Tilting A-Axis Index Accuracy ± 3.5 arc sec.
Faceplate to Spindle Nose Distance: in (mm) 1.07 ~ 8.94 (27 ~ 227)
Max. Workpiece Weight: lb (kg) 20 (44)
Coolant Tank Capacity: gal (L) 37 (140)
Faceplate Height from Floor: in (mm) 38.3 (973)
Actual Measured Circularity (2.0" dia. @8 IPM): in (μm) 0.000039 (1.0)
Spindle Taper HSK-E25
Spindle Air Purge Standard
Air Blast through Spindle NA
Oil Mist with Collector Optional
Linear Scales X, Y, Z - axes Heidenhain 0.000002mm Standard
Rapid Traverse Speed: in/min. (m/min.) 590 (1.5)
Cutting Speed (Normal Mode): in/min. (mm/min.) 0.04 - 394 (1 ~ 10,000)
Cutting Speed (GR Super PC Mode): in/min. (m/min.) 590 (1.5)
Dust Collection System NA
Machine Weight: lb (kg) 6173 (2800)
Machine Height: in (mm) 90.1 (2290)
Required Floor Space: in (mm) 79.1 x 106.0 (2010 x 2690) w coolant chiller option
Control Unit Fanuc 31i-B5 Super High-Speed Processor, Al Contour Control II and 5-Axis machining package
Power Requirements KVA 200 ~ 220VAC: 14.0KVA (16.5kVA w options)
Air Supply 9 cu.ft./min @ 72 psi

Overview

  • High-rigidity structure using Meehanite GC castings for both the base and bridge providing excellent shock and vibration dampening for high-speed, high-precision machining and greater stability
  • Built to jig-grinder standards of quality and accuracy with bridge construction that eliminates the X-axis table overhang commonly associated with C-frame construction designs
  • Increased portal height (200mm 7.9”) for addition of the A/C-axis unit
  • Ultimate fusion of high-precision 3-axis positioning and additional 2-axis indexing accuracy
  • Simultaneous 5-axis control with special design for optical encoder feedback on rotary unit
  • Wide speed range using an oil-mist lubricated spindle and a long-life AC motor
  • New tool measurement device location “Blum Laser” is relocated to an out-of-stroke position
  • A pneumatic counter balancer is located on the spindle headstock providing smooth, accurate movement of the Z-axis during high-velocity contouring and drilling

 

Features

  • Super Hybrid Concept - Small Hole Drilling and Micro Fine 5-Axis Milling
  • High Rigidity Meehanite Structure
  • Roller Pack Type Linear Motion Ways
  • Extended Speed Range - 3,000 through 40,000 RPM (or 60,000 RPM)
  • Z-Axis Thermal Growth Compensation
  • Spindle Chiller with 7 Gallon Oil Tank
  • High Rigidity HSK-E25 Tool Holders
  • Non-Contact Tool Measurement (Blum Laser) with Air Blow Cleaning
  • Z-axis Balance Cylinder
  • X, Y, Z Linear Scales
  • Tsudakoma RT110 Roller Drive Zero-Backlash CNC Tilt/Rotary Table
  • A/C-axis Optical Rotary Encoder Feedback System
  • 20 Position Twin Arm Style Tool Changer with 5 Second Tool Changes
  • 37 Gallon Coolant Tank Standard
  • 63 Gallon Coolant Tank with Chiller (optional)
  • Fanuc 31i-B5 Super High-Speed Processing, NANO Smoothing, AI Contour Control II and NANO Interpolation
  • 1000 Block Look Ahead Block Expansion
  • Super PC III Function with 3 Mode Operation Balancing Speed and Accuracy
  • NC Option Package for 5-Axis Machining with High-Speed Tool Center Point Control
MEGA SSS-400/600 5AXP (5-Axis) - Floorplan / Layout


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