MV2400-R Advance Plus M800 Wire EDM

A perfect solution for applications requiring ± .0001 tolerance  – with a larger tank capacity, and the lowest cost of operation in the industry.

The new, innovative MV-R series features improvements in machine construction, auto-threading, internal machine communication, power supply technology, and operating costs. It also showcases Mitsubishi’s continuous dedication to high precision through innovations—including the highly reliable non-contact cylindrical drive system on the X, Y, U, and V axis drives. The technology available with the MV2400-R Advance Plus M800 represents significant advancements in wire EDM technology.

HIGH-PERFORMANCE MACHINING

  • The MV-R series delivers best-in-class reliability, operability, and results through next-generation innovation.

HIGHLY DEPENDABLE

  • At a larger footprint than the MV1200-R, the MV2400-R offers the same reliable functionality

INSIGHTFUL, EASY-TO-USE CNC CONTROL

  • This machine comes with the M800 series control, granting you and your team easy access to a wealth of useful data and hidden insights. The 19-inch touchscreen enables the user to swipe, pinch, and tap to view, making it an easy way to increase productivity and help keep track of production jobs.

CAPABILITIES:

  • New 17” auto-threading annealing length improves threading reliability
  • Fixed table traveling column construction (column moves in X, Y axis)
  • Submerged machining to 12.2” deep
  • Fully fiber optic servo control allows 4x faster internal communication speeds
  • DMX-S (Digital Matrix Sensor) shapes each spark, reducing electrode wear

 

COMPONENTS:

  • V350-V AEII power supply with digital spark control
  • Full-time AEII (anti-electrolysis) power supply protection
  • Non-contact, zero-backlash linear shaft drive system (X, Y, U, V axis)
  • Single-piece, hardened, 4-sided stainless worktable
  • Fine-grain “Dianite” casting material
  • DC-servo (closed loop) torque-control wire-tensioning system
  • Linear motion guideways
  • Auto-threading unit with scrap wire processor (chopper)
  • All-axes absolute control system
  • Linear glass scale feedback (X, Y, U, V axis)
  • Optical rotary encoder feedback (Z axis)
  • Dielectric fluid chiller standard

ON-BOARD AUTOMATION:

  • Auto-oiler lubrication system
  • Automatic fluid level control
  • Automatic vertical machine tank door
  • Fully automatic rough machining control covers PM, CM-R, and EM functions

USER INTERFACE:

  • M800 series CNC control with 19” ergonomic touchscreen
  • Program input methods:
    • Keyboard
    • USB flash memory
    • Ethernet with FTP standard

SYSTEM INFORMATION:

  • Windows 8-embedded operating system
  • CFAST compact flash card memory with 1GB user program storage
  • Inverter-controlled 16-step programmable flushing

ADDITIONAL BENEFITS:

  • Full 2-year warranty with Triple Diamond Partnership Program
  • Cylindrical drive system is covered by a special 10-year positioning warranty
  • remote360-enabled (remote user monitoring, diagnostics, service support, and more)
  • Comes with one complimentary preventative maintenance visit—to be used by the end of 1styear
Machine Travels: X x Y x Z in (mm) 23.6 x 15.7 x 12.2 (600 x 400 x 310)
Maximum Workpiece Dimensions: W x D x H in (mm) 41.3 x 32.3 x 12.0 (1050 x 820 x 305)
Max. Submerged Workpiece Weight: lb (kg) 3307 (1500)
Table Dimensions: in (mm) 33.0 x 25.2 (840 x 640)
U/V Travels (from center): in (mm) ±3.0 x ±3.0 (±75 x ±75)
Taper Angle @ Thickness: in (mm) 15 deg.@ 10.2 (15 deg.@ 260)
Wide Angle Taper (Optional Guides Required) 45 deg. @ 2.4″ 60mm (No AT Possible)
Table Rapid Feed Speed: in/min (mm/min) 51.2 (1300)
Power Supply V350-V
Minimum Drive Unit / Resolution 0.000002 / 2 µin ( 0.00005 / 50nm)
User Program Storage [Hard Disk Size] 1 GB [32 GB CFAST Card Size]
Wire Diameter Possible: in (mm) 0.004~0.012 (0.1~0.3)
Minimum Start Hole Diameter: in (mm) 0.02 (0.5)
Max. Wire Spool size On Machine / Cabinet STD: lb (kg) 22 / 44 (10 / 20)
Filters / Type 2 / Paper
Filter Tank Capacity: gal (L) 227 (860)
Machine System Dimensions: in (mm) 105.8 x 119.3 (2687 x 3030)
Machine Installed Height: in (mm) 84.6 (2150)
Machine System Weight: lb (kg) 7716 (3500)
Fluid System Weight: lb (kg) 711 (350)
Power Requirements [KVA] 200-230V [13.5] Built in AVR
Compressed Air Requirements 2.7 cu.ft./min. @ 71~100 psi