CEGA SSS-300 5AXP

The CEGA SSS-300 5AXP is the ultimate machine for high-accuracy hole drilling and 5-Axis milling.

The CEGA SSS-300/400 5AXP’s high-rigidity, bridge-type mono-block structure allows for high-speed, high-precision machining with minimized distance between the guide surface and spindle center, providing greater stability.
The high-rigidity bed with ideal rib distribution guarantees static positioning accuracy of ±0.000039” and ±0.000020” repeatability. The CEGA SSS-300/400 5AXP is capable of a wide spindle speed range of (200 – 30,000 RPM) 20HP or (200 – 40,000 RPM 7.4HP motor, using an oil-mist lubricated spindle and a long-life AC motor. High-speed direct hard milling is possible via dry or semi-dry oil-mist systems.

The CEGA SSS-300/400 5AXP uses an integrated Tsudakoma 2-axis high precision Worm-Drive table with a 5.9” (150mm) diameter faceplate turning the CEGA SSS into a full 5-axis simultaneous micro accuracy-machining center.

The new HSK-E40 holder achieves six times higher clamping force than a regular BT shank. The CEGA SS-300 5AXP features a Fanuc 31i-B5 Super High-Speed Processor and Al Contour Control II – a “NANO CNC System” with Intelligent Velocity Control, NANO Interpolation and NANO Smoothing.

CEGA SSS-300 5AXP

HIGHER HORSEPOWER FOR GREATER UTILITY

  • The CEGA SSS-300 5AXP combines advanced functionality with serious spindle power so you can achieve top-tier results every time.

OPTIMIZE YOUR FLOOR PLAN WITH “HYBRID” MACHINING

  • By offering multiple milling capabilities all in one single machine, the CEGA SSS-300 5AXP lets you handle more job, more economically than ever before.

RUNS FAST, AND BUILT TO LAST

  • The CEGA SSS-300 5AXP combines rugged construction materials and dynamic internal components to enable continuous operation at max speed—backed up by best-in-class support from our responsive service teams.

CAPABILITIES:

  • Ideal for both small-hole drilling and micro-fine 5-axis milling through its unique “super hybrid” design
  • Allows simultaneous 5-axis control with a special design for optical encoder feedback on the rotary unit
  • Reaches an extended speed range of 200 to 30,000 RPM, thanks in part to its oil-mist lubricated spindle and a long-life AC motor
  • The high-rigidity bed with ideal rib distribution guarantees static positioning accuracy of ±0.000023″ and ±0.0000039″ repeatability
  • Capable of 5-second tool changes, thanks to 20-position twin arm-style tool changer
  • Provides both high-precision 3-axis positioning and additional 2-axis indexing accuracy
  • Dual pneumatic counterbalances are located on the spindle headstock providing smooth, accurate movement of the Z axis during high-velocity contouring and drilling
  • Built to jig-grinder standards of quality and accuracy with bridge construction that eliminates the X axis table overhang commonly associated with C-frame construction designs
  • Provides excellent shock and vibration dampening for high-speed, high-precision machining and greater stability via high-rigidity structure and Meehanite GC castings for both the base and bridge
  • New tool measurement device location “Blum Laser” is relocated to an out-of-stroke position
  • Features an increased portal height (5.9”/150mm) for addition of the A/C axis unit

COMPONENTS:

  • High-rigidity Meehanite structure
  • Tsudakoma RT-261 high-precision zero-backlash CNC tilt/rotary table
  • Tsudakoma 2-axis high-precision table with a 5.9” (150mm) diameter faceplate
  • High-rigidity HSK-E25 tool holders, allowing 6x higher clamping force than a regular BT shank for highly reliable work
  • NC option package for 5-axis machining with high-speed tool center point control
  • Roller pack-type linear motion ways
  • Z axis thermal growth compensation
  • Non-contact tool measurement (Blum Laser) with air-blow cleaning
  • Dual Z axis balance cylinders
  • 80-gallon coolant tank standard
  • A/C axis optical rotary encoder feedback system
  • X, Y, Z axis linear scales
  • Spindle chiller with 7-gallon oil tank

USER INTERFACE:

  • Fanuc 31i-B5 super high-speed processing, NANO smoothing, AI Contour Control II, and NANO interpolation
  • NC Option Package for 5-axis machine
  • High-speed smooth TCP
    • Tool center point control
    • Smooth TCP
    • Tool posture control
    • Expansion of axis move command in tool center point control
  • Tilted working plane command
  • Three-dimensional cutter compensation
    • Multiple command of tilted working plane indexing
    • Tool axis direction control
  • Parameter setting expansion for 5-axis machine
  • Tolerance control
  • 1000-block look-ahead block expansion
  • Super PC III function with 3-mode operation to balance speed and accuracy

Machine Travels: X x Y x Z in (mm) 20.1 x 16.1 x 12.2 (510 x 410 x 310)
Spindle Speed 200 ~ 30,000 RPM
Spindle HP 20.0
Spindle Lubrication Oil Mist
Tool Changer Size 20 Position Standard
Positioning Accuracy/Repeatability: in (μm) ±0.000039” / ±0.000020” (±1.0 / ±0.5)
Rotary Table Faceplate: in (mm) Ø 5.9 (Ø150)
Max. Tilting A-Axis Angle: deg. -110 ~ +30
Rotary C-Axis Index Accuracy ±4.0 arc sec.
Tilting A-Axis Index Accuracy ± 4.0 arc sec.
Faceplate to Spindle Nose Distance: in (mm) 1.85 ~ 14.05 (47 ~ 357)
Max. Workpiece Weight: lb (kg) 20 (44)
Coolant Tank Capacity: gal (L) 80 (300)
Faceplate Height from Floor: in (mm) 39.5 (1003)
Actual Measured Circularity (4.0″ dia. @8 IPM): in (μm) 0.000044 (0.11)
Spindle Taper HSK-E40
Spindle Air Purge Standard
Air Blast through Spindle NA
Oil Mist with Collector Optional
Linear Scales X, Y, Z – axes Heidenhain 0.000002mm Standard
Rapid Traverse Speed: in/min. (m/min.) 590 (15.0)
Cutting Speed (Normal Mode): in/min. (mm/min.) 0.04 – 394 (1 ~ 10,000)
Cutting Speed (GR Super PC Mode): in/min. (m/min.) 590 (1.5)
Dust Collection System NA
Machine Weight: lb (kg) 12,125 (5,500)
Machine Height: in (mm) 106.0 (2690)
Required Floor Space: in (mm) 91.5 x 100.4 (2,325 x 2,550) w coolant chiller option
Control Unit Fanuc 31i-B5 Super High-Speed Processor, Al Contour Control II and 5-Axis machining package
Power Requirements KVA 200 ~ 220VAC: 32.0KVA
Air Supply 17.5 cu.ft./min @ 72 psi

OVERVIEW

  • High-rigidity structure using Meehanite GC castings for both the base and bridge providing excellent shock and vibration dampening for high-speed, high-precision machining and greater stability
  • Built to jig-grinder standards of quality and accuracy with bridge construction that eliminates the X-axis table overhang commonly associated with C-frame construction designs
  • Increased portal height (150mm 5.9”) for addition of the A/C-axis unit
  • Ultimate fusion of high-precision 3-axis positioning and additional 2-axis indexing accuracy
  • Simultaneous 5-axis control with special design for optical encoder feedback on rotary unit
  • Wide spindle speed range using an oil-mist lubricated spindle and a long-life AC motor
  • New tool measurement device location “Blum Laser” is relocated to an out-of-stroke position
  • Dual pneumatic counter balancers are located on the spindle headstock providing smooth, accurate movement of the Z-axis during high-velocity contouring and drilling

FEATURES

  • Super Hybrid Concept – Small Hole Drilling and Micro Fine 5-Axis Milling
  • High Rigidity Meehanite Structure
  • Roller Pack Type Linear Motion Ways
  • Extended Spindle Speed Range – 200 through 30,000 RPM or 200 – 40,000 RPM
  • Z-Axis Thermal Growth Compensation
  • Spindle Chiller with 7 Gallon Oil Tank
  • High Rigidity HSK-E40 Tool Holders
  • Non-Contact Tool Measurement (Blum Laser) with Air Blow Cleaning
  • Dual Z-axis Balance Cylinders
  • X, Y, Z Linear Scales
  • Tsudakoma RT-261.A Zero-Backlash Worm-Drive CNC Tilt/Rotary Table
  • A/C-axis Optical Rotary Encoder Feedback System
  • 20 Position Twin Arm Style Tool Changer with 5 Second Tool Changes (60 Pos. Optional)
  • 60 Position AHC (Automatic Work Holder Changer) Optional (Uses 3R-600.86-30 MACRO Chuck)
  • 80 Gallon Coolant Tank Standard
  • Super MAC II-ac Function uses a Renishaw OMP400 touch probe (Optional)
  • Fanuc 31i-B5 Super High-Speed Processing, NANO Smoothing, AI Contour Control II and NANO Interpolation
  • 1000 Block Look Ahead Block Expansion
  • Super PC III Function with 3 Mode Operation Balancing Speed and Accuracy
  • NC Option Package for 5-Axis Machining with High-Speed Tool Center Point Control

Benefits of Direct Gate Milling for Plastic Injection Molding (ebook)

Advantages of Committing to Technological Improvement

A fast, flexible 5-axis machining solution built to deliver the highest degree of precision needed for today’s workpieces.

LEARN MORE

Eagle V5C (5-AXIS)

A flexible, automation-ready, 5-axis machining solution for ultra precision machining with a coolant system.

LEARN MORE

Eagle V9C (5-AXIS with Coolant System)

The high-accuracy, high-precision fusion of 5 axis technology for your micro-fine milling and small-hole drilling needs

LEARN MORE

MEGA SSS-400/600 5AXP (5-AXIS)

the ultimate machine for high-accuracy hole drilling and 5-Axis milling

LEARN MORE

CEGA SSS-300 5AXP

RELATED SOLUTIONS

  • "The OPS Ingersoll 5-axis milling machines are fast, accurate, easy to operate and have a small footprint."

    Bill Yakle, Owner of Aisling Industries learn more

  • "The Eagle 800 has burn technology that gives us a competitive advantage because it takes about half the time to burn and uses fewer electrodes, which saves both time and money. Our goal is to run it all day and all weekend. I like that we also are cutting down on our carbon footprint by using fewer graphite electrodes and less copper wire than before."

    Steve Michon, President at Zero Tolerance view case study

  • "Our biggest supply chain issue is labor, but we have been able to achieve lights-out operation by adding the MC Machinery equipment. We have kept costs down while improving accuracy and doing more with the same number of employees."

    Todd Doerfert, Operations Manager at Mantz Automation learn more

  • "The kinematics of the Roku-Roku VMCs allow us to run faster feed rates and not sacrifice surface finish or accuracy. The machines are efficient in terms of increased cutter life, reliable Fanuc control and overall machine stability. We can run longer intervals on downstream inspection on parts that the Roku-Rokus machined."

    John TerBeek, Co-Owner at TerBeek Molding & Tool view case study

Can’t find the solution you’re looking for? Let us help.