MEGA SSS-400/600 5AXP (5-AXIS)
The high-accuracy, high-precision fusion of 5 axis technology for your micro-fine milling and small-hole drilling needs.
When the job calls for high-precision cutting, you use a 5-axis milling machine. But sometimes there are other factors to consider, and not all 5-axis milling machines are created equal. For some projects—the kind that require fast, accurate results down to the 1,000th of a millimeter—you need a machine that’s up to the task.
The MEGA SSS family of 5-axis machining centers combine high-speed machining (40,000 and 60,000 RPM via the 400 and 600 versions, respectively) with micro-fine detailing capabilities, allowing your shop to reliably tackle small-hole drilling, micro-accuracy machining, and more.
Come see what a difference a true hybrid milling machine can make—for your customers, your shop, and you.
MICRO-FINE MACHINING, MAXIMUM EFFICIENCY
- By delivering high-accuracy cuts quickly, the MEGA SSS-400/600 5AXP makes you more productive, allowing you greater control over your business.
RUNS FAST, BUILT TO LAST
- The MEGA SSS-400/600 5AXP combines rugged construction materials and dynamic internal components to enable continuous operation at max speed—without compromising quality.
BRING BALANCE TO YOUR SHOP FLOOR
- By offering multiple milling capabilities all in one single machine, the MEGA SSS-400/600 5AXP lets you handle more than ever before—backed up by best-in-class support from our responsive service teams.
CAPABILITIES:
- Ideal for both small-hole drilling and micro-fine 5-axis milling through its unique “super hybrid” design
- Allows simultaneous 5-axis control with a special design for optical encoder feedback on the rotary unit
- Wide speed range (3,000 through 40,000 RPM for the 400), (3,000 through 60,000 RPM for the 600) via an oil-mist lubricated spindle and a long-life AC motor
- Capable of 5-second tool changes, thanks to 20-position twin arm-style tool changer
- Provides both high-precision 3-axis positioning and additional 2-axis indexing accuracy
- Operates across a wide speed range via an oil-mist lubricated spindle and a long-life AC motor
- Provides excellent shock and vibration dampening for high-speed, high-precision machining and greater stability via high-rigidity structure and Meehanite GC castings for both the base and bridge
- Built to jig-grinder standards of quality and accuracy with bridge construction that eliminates the X axis table overhang commonly associated with C-frame construction designs
- New tool measurement device location “Blum Laser” is relocated to an out-of-stroke position
- A pneumatic counterbalance is located on the spindle headstock providing smooth, accurate movement of the Z axis during high-velocity contouring and drilling
- Features an increased portal height (7.9”/200mm) for addition of the A/C axis unit
COMPONENTS:
- High-rigidity Meehanite structure
- High-rigidity HSK-E40 tool holders, allowing 6x higher clamping force than a regular BT shank for highly reliable work
- Roller pack-type linear motion ways
- Z axis thermal growth compensation
- Non-contact tool measurement (Blum Laser) with air-blow cleaning
- Dual Z axis balance cylinders
- X, Y, Z axis linear scales
- Spindle chiller with 7-gallon oil tank
- 80-gallon coolant tank standard
USER INTERFACE:
- Fanuc 31i-B5 super high-speed processing, NANO smoothing, AI Contour Control II, and NANO interpolation
- 1000-block look-ahead block expansion
- Super PC III function with 3-mode operation to balance speed and accuracy
| Machine Travels: X x Y x Z in (mm) | 16.0 x 13.0 x 7.9 (400 x 330 x 200) |
|---|---|
| Spindle Speed (600) | 3,000 ~ 40,000 RPM (60,000 RPM) |
| Spindle HP | 4.7 |
| Spindle Lubrication | Oil Mist |
| Tool Changer Size | 20 Position Standard (40 or 60 optional) |
| Positioning Accuracy/Repeatability: in (μm) | ±0.000040/±0.000012 (±1.0/±0.3) |
| Rotary Table Faceplate: in (mm) | Ø 3.94 (Ø100) |
| Max. Tilting A-Axis Angle: deg. | -120 ~ +10 |
| Rotary C-Axis Index Accuracy | ±1.5 arc sec. |
| Tilting A-Axis Index Accuracy | ± 3.5 arc sec. |
| Faceplate to Spindle Nose Distance: in (mm) | 1.07 ~ 8.94 (27 ~ 227) |
| Max. Workpiece Weight: lb (kg) | 20 (44) |
| Coolant Tank Capacity: gal (L) | 37 (140) |
| Faceplate Height from Floor: in (mm) | 38.3 (973) |
| Actual Measured Circularity (2.0″ dia. @8 IPM): in (μm) | 0.000039 (1.0) |
| Spindle Taper | HSK-E25 |
| Spindle Air Purge | Standard |
| Air Blast through Spindle | NA |
| Oil Mist with Collector | Optional |
| Linear Scales X, Y, Z – axes | Heidenhain 0.000002mm Standard |
| Rapid Traverse Speed: in/min. (m/min.) | 590 (15.0) |
| Cutting Speed (Normal Mode): in/min. (mm/min.) | 0.04 – 394 (1 ~ 10,000) |
| Cutting Speed (GR Super PC Mode): in/min. (m/min.) | 590 (1.5) |
| Dust Collection System | NA |
| Machine Weight: lb (kg) | 6173 (2800) |
| Machine Height: in (mm) | 90.1 (2290) |
| Required Floor Space: in (mm) | 79.1 x 106.0 (2010 x 2690) w coolant chiller option |
| Control Unit | Fanuc 31i-B5 Super High-Speed Processor, Al Contour Control II and 5-Axis machining package |
| Power Requirements KVA | 200 ~ 220VAC: 14.0KVA (16.5kVA w options) |
| Air Supply | 9 cu.ft./min @ 72 psi |
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